EXPERIMENTAL AND STATISTICAL EVALUATION OF THE MACHINABILITY OF PURE ZINC BY TURNING METHOD
NWSA Academic Journals, cilt.20, 2025 (Hakemli Dergi)
- Yayın Türü: Makale / Tam Makale
- Cilt numarası: 20
- Basım Tarihi: 2025
- Doi Numarası: 10.12739/nwsa.2025.20.4.1a0502
- Dergi Adı: NWSA Academic Journals
- Açık Arşiv Koleksiyonu: AVESİS Açık Erişim Koleksiyonu
- Hakkari Üniversitesi Adresli: Evet
Özet
In this study, the machinability of pure zinc during dry turning is examined experimentally. Low melting point and high ductility of zinc enable easy machining, while low strength and hardness result in a limiting factor for the usage of high-loading applications. Zinc samples (99.58% purity) are turned using a TiAlNi-coated carbide cutting tool at feed rates of 0.1-0.2mm/rev, depths of cut of 0.2-0.4mm, and cutting speeds of 20-40m/min. Surface roughness was evaluated as the main indicator of machinability, and the effects of parameters were statistically examined using S/N and ANOVA analyses. Optimum surface quality was observed at a low feed rate (0.1mm/rev), low cutting speed (20m/min), and 0.2mm depth of cut. Maximum surface roughness was achieved at high cutting speed and feed rate settings. The ANOVA results revealed that the depth of cut was the most influential parameter on surface roughness, followed by the feed rate and cutting speed, respectively. The R² value of 91.32% indicates a strong correlation between the model and the experimental results.